Function Test Bench of E-Axles

E-Axle Test Stand

The AIP E-Axle Portfolio contains test systems for several different applications. In an environmental simulation setup (picture left) the DUT is set up with highly dynamic load machines designed according to the applicators demands. A climatic chamber simulates temperatures from -40 °F to +248 °F whereas the drive unit makes it possible to simulate different driving patterns from uphill to race track. High precision measurement equipment makes it possible to surveil every relevant piece of data concerning the DUT.

 

Special applications like the EMC axle test bench make it possible to examine the DUT for electromagnetic noise. Especially designed for the EMC chamber, the hydraulic test bench provides a load of up to 500 kW total whereas especially developed equipment for the EMC chamber enable the user to test every aspect of their axle or motor within absorber chambers. Together with our partners a package of test equipment, chamber and EMC measuring technology will be designed according to individual testing requirements.

 

Further possible setups include acoustic applications where the E-Drive can be tested against load machines for noise development and optimization. AIP provides solutions for the complete chamber designs with different options for application, loads and setups.

 

 

 

A mobile base frame is installed to accommodate the test item, on which the motor pallet is placed.

 

NVH Application

E-axle test bench in combination with NVH: Measurement and analysis of exterior and interior noise

EMC Application

DUT setup with highly dynamic load machines (electric or hydraulic driven), designed according the applicators demands

 

 

Hydraulical Test Bench

Example test setup configuration:
Powertrain hydraulical test bench for EMC test application

Optional Electrical Test Bench

Example test setup configuration:
Powertrain electrical test bench for EMC test application (Detailed view)

 

 

Application Range

  • Testing of electric powertrain components